Production project

Introduction of various types of gears

Cylindrical gear

Shaft gear

Internal gear

Special workpiece

Introduction of processing method

Roll gear manufacturing

Processing characteristics and conditions

　According to the design drawing, the blank material is cut with a hobbing cutter at high speed to create a finished workpiece.

　Adjust the suitable horizontal or vertical machine production according to the size, modulus and style of the workpiece.

      <<Process conditions>>

  1. The processing hardness is slightly different depending on the material
  2. Stability accuracy grade:JIS3～5
  3. Machinable modulus:M0.3~M6.0

Introduction to Processing Film

SKIVING processing method

Processing characteristics and conditions

     After heat treatment, the workpiece is reprocessed by comparing gears.

     Can modify the amount of deformation in the heat treatment process,It has both the hardness and accuracy of the workpiece.

      <<Process conditions>>

  1. Machinable hardness of HRC58 or less.
  2. Stability accuracy grade:JIS3
  3. Machinable modulus:M0.3~M3.0

Introduction to Processing Film

Shovel gear processing

Processing characteristics and conditions

    It is mainly used for workpieces with limited internal gear or hobbing processing space.

　The influence of material, modulus and cutting stroke conditions is larger than that of general hobbing.

     The processing method can be found in the video.

      <<Process conditions>>

  1. Processing hardness according to material
  2. Machinable modulus:M0.4~M3.0

Introduction to Processing Film